Introducing the ArmorThane Equipment Troubleshooter: Fix Rigs Faster
The new ArmorThane Equipment Troubleshooter takes you from symptom or error code to cause, fix steps and exact part numbers across 48 machine and gun families.
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ArmorThane's new 1:1 low-pressure system lets shops spray RV roofs and bedliners with complete setups starting around $20,000. Here is what it sprays, what's in the box and who it is for.
Big-rig polyurea is not the only way into the coatings business anymore. ArmorThane has released a new 1:1 low-pressure spray system that lets applicators spray RV roofs and spray-on bedliners, with complete setups starting as low as about $20,000. It is built on the ArmorLine LP platform and the E-Z Gun, and it is aimed squarely at shops that want to start earning with a smaller, simpler investment.
The system is based on the ArmorLine LP Series 4111, the 1:1 member of ArmorThane's ArmorLine LP low-pressure proportioner family. Its sibling, the Series 4121, runs 2:1 materials. According to ArmorThane, the ArmorLine LP platform offers:
| Spec | ArmorLine LP 4111 | ArmorLine LP 4121 |
|---|---|---|
| Mix ratio | 1:1 | 2:1 |
| Standard flow | Adjustable up to 0.75 gal/min | Adjustable up to 0.75 gal/min |
| High-volume option | Up to 1.25 gal/min | Up to 1.25 gal/min |
| Max line set | 150 ft | 150 ft |
| Typical materials | ETS-110 (1:1) | STS-200, STS-300 (2:1) |
This setup fits applicators who want to add coatings revenue without the cost and complexity of a full high-pressure rig:
ArmorThane also lists showroom and warehouse floors, OEM manufacturing and smaller construction projects among the jobs its LP equipment suits.
A 1:1 machine needs a 1:1 material. ETS-110 is ArmorThane's low-pressure modified polyurea, mixed 1:1 by volume and 100% solids. ArmorThane lists it for truck bed surfaces, horse trailers, cargo holds and cargo liners, utility vehicles, boat linings, walkways, waterproof decking, mold castings and encapsulation of fiberglass bodies. It bonds to metal, concrete, fiberglass and wood, and it ships in 10-gallon (2 pail) and 100-gallon (2 drum) kits.
ETS-110 is aromatic, so it will yellow or darken with UV exposure. ArmorThane notes it can be topcoated within 12 hours with an aliphatic polyurethane or polyurea for a colorfast finish, which is worth planning for on RV roofs and any liner that lives in the sun.
Our STS-200 and STS-300 polyurethanes are 2:1 materials, so they belong on the Series 4121, not the 1:1 unit. Not sure which chemistry fits your job? Our tech team will match the material to the substrate and the finish you need.
High-pressure polyurea relies on a heated proportioner, heated hose and an impingement-mix gun, usually mounted in a trailer with a generator, compressor and air dryer. That is the right tool for big, fast production work, and it is also a large investment. ArmorThane's low-pressure approach removes the need for expensive heated high-pressure proportioning equipment:
The trade-off is output. At up to 0.75 gal/min standard, or 1.25 gal/min with the high-volume pumps, an LP unit is built for bedliners, roofs, trailers and parts, not for acres of secondary containment. If your work is mostly large industrial square footage, a high-pressure mobile rig is still the better fit.
Packages can vary, so ask for the exact contents with your quote. The building blocks of an ArmorLine LP setup, all of which we stock as parts, are:
Pro tip: Order a spare E-Z Gun sleeve kit and a few common E-Z Gun wear parts with your first package. Small parts like these can stop a job if you do not have them on the truck.
Safety: Low pressure does not mean low hazard. ISO-based coatings still require proper respiratory protection, skin and eye protection and ventilation. See our safety supplies.
Browse the LP equipment and parts in our spray equipment collection, then contact the ArmorThane team or call the tech line at (417) 831-5090 for a setup quote. Tell us what you plan to spray, how many jobs a week you expect and where the unit will live, and we will put together a package that starts spraying the day it arrives.
Complete setups start as low as about $20,000. The final price depends on the package, line set length, pump options and material you choose, so contact the team for a quote.
The 4111 proportions 1:1 materials such as ETS-110. The 4121 proportions 2:1 materials such as STS-200 and STS-300. Both offer adjustable flow up to 0.75 gal/min, or up to 1.25 gal/min with optional high-volume pumps.
No. STS-200 and STS-300 are 2:1 polyurethanes and belong on the 2:1 Series 4121. The 1:1 system is matched to 1:1 materials like ETS-110.
ETS-110 is aromatic, so it can yellow or darken in UV. ArmorThane says it can be topcoated within 12 hours with an aliphatic polyurethane or polyurea for a colorfast finish.
Not for high-volume industrial work. LP is built for bedliners, roofs, trailers, parts and patch jobs where lower startup cost and simplicity matter more than maximum output.
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